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Factories & production

Line stoppages nobody logged. Stations running short-manned through the afternoon. Changeovers that quietly take forty minutes. Your cameras already watched all of it.

Configured to your plant — not a fixed product

Everything on this page is already built. What changes from site to site is your zones, your rules and your report — mapped once when we install, then left alone.

If what you need isn't listed here, it is usually a configuration rather than a new product. One platform, configured per industry, never forked into a different one — so an improvement made for another site reaches yours too.

The same frame, twice

What your camera sees, and what it says

One frame from an assembly line. On the left, what the recorder stores today. On the right, the same frame with the stations mapped and the people read.

Assembly line as recorded
TodayStored, never read. One of roughly 70,000 hours a year from eight cameras.
Same frame with SVI zones and detections
With Smart Vision IntelligenceStations and aisle mapped, every person counted and placed. Faces blurred as standard.

What it measures

Every number traces back to a zone on that frame

These run on the cameras you already own. Nothing here needs a new lens, a new cable or a change to the line.

Works from day one No new cameras Video stays on site Zone and shift level by default

Station manning

Who is at which station, hour by hour, against the plan. The gap between the roster and the floor, measured rather than assumed.

Line stoppage detection

No activity in a production window beyond your threshold. Catches the micro-stoppages that never reach the downtime log.

Stopped minutes, ranked

Total stopped time per shift, broken down by station. Your downtime Pareto, built from footage instead of memory.

Supervisor response time

Stoppage begins, and how long until someone arrives. Fifteen minutes, times every stoppage, times every shift.

Changeover duration

Time between the last unit of one product and the first of the next. The classic hidden capacity.

Shift start-up and wind-down

Minutes from shift start to full manning, and how early the floor empties. Two lost half-hours a day.

Line balance

Which station starves and which one is the bottleneck — so you know where adding one person actually helps.

Active vs. idle minutes

Per station, aggregated. Reported at zone and shift level; never as a leaderboard of individuals.

Restricted-zone entry

Chemical stores, high-voltage panels, moving machinery. Entry raises an alert with a snapshot attached.

Lone working

One person alone in a hazardous area, especially after hours. Real exposure, flagged in real time.

Evacuation drill stopwatch

Drill timing and muster headcount, with video proof. Audit evidence most plants cannot otherwise produce.

Blocked exits and gangways

An obstruction that lingers past your threshold. The thing that fails an audit on the day it happens.

On request

Built for your site, on your timeline

These need a detection model trained for your space or a link into your existing systems. We scope them per site, so the build matches how you actually operate.

PPE compliance

Helmet, hi-vis, gloves, eye protection. Trained per item and per plant, because every floor’s rules differ.

Man–machine proximity

Guarding breaches and proximity to moving equipment. Highest-severity safety item, and the most site-specific.

Output per hour, OEE

Units and OEE come from your PLC or MES, joined to what the camera saw on the floor at the same moment.

What arrives

Before the next shift opens

On WhatsApp or email, with a live dashboard for whoever runs the floor and alerts the moment something needs attention.

ASSEMBLY LINE 2 — TUESDAY, B SHIFT Stations manned at peak 11 of 12 Shift ramp-up 18 min to full manning Line stoppages 7 events, 41 min total Longest stoppage 14 min, station 6, 15:20 Supervisor response, median 6 min 20 s Changeover 31 min (target 20) Station 6 idle 22% of shift — highest on the line Restricted-zone entries 2 events, snapshots attached Gangway obstruction 1 event, 09:12, cleared 09:47

Every line above is configurable. Thresholds, time windows, which events raise an alert and who receives it are set with you at install.

Send us two hours of your footage.

We will send back what it says — including an honest assessment of what your cameras can and cannot support. No site visit, no installation, no commitment, and no hardware needed for the trial.

Start with a shift

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